Manufacturing Cost & Production Variance

Compare standard manufacturing costs with actual costs for the quantity produced. Analyse material price and usage variances, labour rate and efficiency variances, overhead variance, and the overall cost difference.

1. Production Details


Enter the actual good units produced.

2. Material Costs


Expected material quantity for one finished unit.




3. Labour Costs





4. Overhead Costs


Assumes overhead is allocated using labour hours.



Calculate Manufacturing Variance

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Manufacturing Cost Results

Standard Material Cost
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Actual Material Cost
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Material Price Variance
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Material Usage Variance
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Standard Labour Cost
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Actual Labour Cost
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Labour Rate Variance
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Labour Efficiency Variance
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Standard Overhead Cost
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Actual Overhead Cost
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Overhead Cost Variance
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Standard Total Cost
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Actual Total Cost
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Overall Cost Variance
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Overall Variance per Unit
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Variance Interpretation

Variance convention: A positive variance is unfavourable because actual cost exceeds standard cost. A negative variance is favourable because actual cost is below standard cost. This convention applies to the individual variances and the overall cost variance.

Formulas: Standard material cost = standard quantity allowed for actual output × standard price. Material price variance = actual quantity × (actual price − standard price). Material usage variance = standard price × (actual quantity − standard quantity allowed). Labour rate variance = actual hours × (actual rate − standard rate). Labour efficiency variance = standard rate × (actual hours − standard hours allowed). Overhead variance = actual overhead − standard overhead allowed. Overall variance = actual total cost − standard total cost.

Assumptions: Standard quantities and hours are applied to actual output. Overhead is assumed to be allocated based on labour hours. The overhead variance shown is the difference between actual overhead and standard overhead allowed; it does not separately split fixed and variable overhead variances.

Example Reference

The following example is for reference only. These figures are not entered automatically into the calculator.

Actual Output
1,000 units

Standard Material Cost
₹1,00,000

Actual Material Cost
₹1,09,200

Standard Labour Cost
₹1,00,000

Actual Labour Cost
₹1,15,500

Standard Overhead Cost
₹50,000

Actual Overhead Cost
₹58,000

Overall Cost Variance
₹32,700 U

Example inputs: Standard material quantity 2 per unit at ₹50; actual material quantity 2,100 at ₹52. Standard labour 0.5 hours per unit at ₹200; actual labour 550 hours at ₹210. Standard overhead rate ₹100 per labour hour; actual overhead ₹58,000.